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Patent — available for licensing

AERoBOND: Large-scale Composite Manufacturing

A NASA invention available to explore as a licensing opportunity.

Media from NASA Technology Transfer

About this technology

Overview

NASA Langley Research Center has an improved method for making composite structures. Industrial composite manufacturing is primarily accomplished through three methods: co-cure, co-bond, and secondary bond processes. Co-cure produces predictable structures and joint properties but is costly and challenging to implement on large, complex structures. Co-bond and secondary bond processes have greater applicability to complex structures but produce unpredictable material interfaces and properties. NASAs AERoBOND technology presents a method for manufacturing composites at scale with the reliability of co-cure in a bonded assembly process. AERoBOND utilizes novel epoxy and barrier ply layers with optimized chemical and physical properties to enable the bonding of large, complex composites with the advantages of co-cure assembly but without the need for redundant fasteners, thus reducing assembly time and cost.