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Spinoff story

Microspheres in Plasma Display Panels

A real-world story of NASA technology finding a life beyond the mission.

About this technology

Overview

When Microsphere Systems, Inc. (MSI), of Ypsilanti, Michigan, and Imaging Systems Technology, Inc. (IST), of Toledo, Ohio, were trying to push the limits of plasma displays but were having difficulty with the designs, NASA's Glenn Garrett Morgan Commercialization Initiative (GMCI) assembled key personnel at Glenn Research Center and Ohio State University for a brainstorming session to come up with a solution for the companies. They needed a system that could produce hollow, glass micro-sized spheres (microspheres) that could be filled with a variety of gasses, but the extremely high temperature required to force the micro-sized glass bubbles to form at the tip of a metal nozzle resulted in severe discoloration of the microspheres. NASA experts in advanced metals, ceramics, and glass concluded that a new design approach was necessary. The team determined that what was needed was a phosphate glass composition that would remain transparent. The microspheres are now the key component for IST's novel plasma displays, since they can be made into a variety of contours and shapes without distorting the image. The spheres, which can be applied to both flexible and rigid panels, form the basis of an addressable pixel element-a Plasma-sphere display. The display offers the same bright, full color as a conventional plasma display, but it is very rugged and can be a low-cost solution for large area flexible displays.